Nguruve Slaughter Line Process
Nguruve Slaughter Line
Nguruve Slaughter Line
1.The process of pig dehairing line
Nguruve ine utano pindai makabata matanga →Mira kudya/kunwa kwemaawa 12-24 →Shawa usati wauraya → Chaizvo zvinokatyamadza →Kubata-bata nekusimudza →Kuuraya →Kubuda ropa(Nguva:5min)→Kugeza chitunha chenguruve →Kupisa →Kugera →Kugera →Kusimudza mvere →Kuimba →Kugeza nekurova → Kuchekerera nzeve →Kuisa chisimbiso kubviswa kwe viscera (Iyo dzvuku viscera yakaturikwa pa hoko ye red viscera quarantine conveyor kuti iongororwe → ②③）→ Kucheka musoro → Kutsemura → Chitunha uye viscera zvakawiriraniswa kuvharirwa → Kucheka muswe → Kucheka musoro → Kucheka kwehupfu → Kucheka mahwanda → kubvisa mafuta→Kuchekesa chitunha chichena→Kuyera →Kusuka→Kupisa
KANA → Cheka muzvikamu zvitatu → Kucheka nyama → Kuyera uye kurongedza → Imisa kana chengeta iri nyowani → bvisa tireyi yarongedzerwa → Kuchengetera kutonhora → Cheka nyama uchitengesa.
① Inokodzera chena viscera pinda muchena viscera mukamuri yekugadziriswa. Mamiriro emudumbu anotakurwa kuenda kunzvimbo yekuchengetera marara anenge 50 metres kunze kweworkshop kuburikidza nemhepo yekuendesa hurongwa.
②Zvitunha zvisingakodzeri, zvitsvuku uye zvichena viscera zvakaburitswa kunze kwemusangano wekuuraira kurapwa kwepamusoro-tembiricha.
③Anokwanisa dzvuku viscera pinda mutsvuku viscera mukamuri kuti igadziriswe.
2.The process of pig peeling line
Nguruve ine utano pindai makabata matanga →Mira kudya/kunwa kwemaawa 12-24h→Shawa usati wauraya→Pakarepo zvinokatyamadza→Kubata makumbo nekusimudza →Kuuraya→Kubuda ropa(Nguva:5min)→Kugezesa chitunha chenguruve →kutema musoro chiteshi → kucheka mahwanda nemuswe (Kutumirwa kumusoro uye kamuri yekugadzira mahwanda) → Pre-peeling → Peeling (Imba yenguruve yekuchengetera yenguva pfupi) → Kusimudza chitunha → Kuchekerera → Rectum sealing → Genital kucheka → Kuvhura chipfuva → Kubvisa chena viscera (Isa chena viscera mutireyi yewhite viscera quarantine conveyor kuti iongororwe→①②）→Trichinella spiralis inspection→Pre red viscera kubviswa→Red viscera kubviswa (Iyo tsvuku viscera yakaturikwa pahoko ye red viscera ② quarantine conveyor → Pre quarantine conveyor kucheka musoro →Kutsemura → Chitunha ne viscera zvakawiriraniswa kupatsanura → Kucheka muswe → Kucheka musoro → Kuchekwa kwehwanda → Kuchekwa kwehwanda → Kubvisa mafuta eshizha → Kuchekerera chitunha chichena → Kuyera → Kusuka → Kutonhora (0-4 ℃) → Nyama itsva chidhindo Nyama yakagochwa zvisimbiso
KANA → Cheka muzvikamu zvitatu → Kucheka nyama → Kuyera uye kurongedza → Imisa kana chengeta iri nyowani → bvisa tireyi yarongedzerwa → Kuchengetera kutonhora → Cheka nyama uchitengesa.
① Inokodzera chena viscera pinda muchena viscera mukamuri yekugadziriswa. Mamiriro emudumbu anotakurwa kuenda kunzvimbo yekuchengetera marara anenge 50 metres kunze kweworkshop kuburikidza nemhepo yekuendesa hurongwa.
②Zvitunha zvisingakodzeri, zvitsvuku uye zvichena viscera zvakaburitswa kunze kwemusangano wekuuraira kurapwa kwepamusoro-tembiricha.
③Anokwanisa dzvuku viscera pinda mutsvuku viscera mukamuri kuti igadziriswe.
Nguruve Dehairing Machine
Nguruve Peeling Line
Nguruve Slaughter Process
Kubata zvinyoreso kutonga
(1) Nguruve mhenyu isati yapinda mumatanga ekuuraisa kuti iburitswe, chitupa chekuenderana chakapihwa neanoona nezvekudzivirira chirwere chemhuka chinofanirwa kuwanikwa, uye mota ichicherechedzwa, hapana kukanganisa kwakawanikwa. Kuburutsa kunobvumidzwa mushure mekuenderana kwechitupa uye kutakura zvinhu.
(2)Mushure mekuburutsa, vachengeti venguruve vanofanira kuona hutano hwenguruve mhenyu imwe neimwe,Maererano nekuongorora, kuisa mumapoka nekuverengwa kwadzo.Nguruve dzine hutano hwakanaka dzinopinzwa mumatanga kuti dzizorore; yakakomberedzwa munzvimbo yekuzviparadzanisa nevamwe, ramba uchitarisa; Nguruve dzinorwara uye dzakaremara dzinotumirwa kunzvimbo yekukurumidzira yekuurayira.
(3) Nguruve dzinofungidzirwa kuti dzinorwara mushure mekunwa mvura uye kuzorora kwakawanda, kudzoka kune zvakajairwa zvinogona kuendeswa mumatanga ekuchengetera; Kana zviratidzo zvisati zvapora, zvinotumirwa kukamuri yekuurayisa.
(4) Nguruve inofanira kuurayiwa inofanira kurega kudya uye kuzorora kwemaawa 12-24 isati yaurayiwa. Kuitira kubvisa kuneta mukufambisa uye kudzorera hutano hwehupenyu hwemazuva ose. kunzvimbo yekuzviparadzanisa nevamwe kuti ionekwe. Yakasimbiswa nguruve inorwara uye uvatumire kukamuri yekukurumidzira kuuraya, nguruve ine hutano rega kunwa mvura maawa matatu isati yauraya.
(5) Nguruve dzinofanirwa kugezeswa dzisati dzapinda muimba yekuuraya, kugeza tsvina netwupukanana kubva panguruve, panguva imwe chete zviri nyore kushamisa, Dzora kumanikidza kwemvura mushawa, usakurumidza kudzivirira. nguruve overstress.
6 Nguruve imwe chete inogona kumberi, uye kuita kuti nguruve isakwanise kutendeuka, panguva ino, hupamhi hwenzira yenguruve inogadzirwa se380-400mm.
Stunning
(1) Stun chikamu chakakosha mukuurayiwa kwenguruve, chinangwa chekukasira kuita kuti nguruve irege kuziva uye iri mucomatose state, kuitira kuuraya uye kubuda ropa, kuve nechokwadi chekuchengetedzwa kwevashandi, kuderedza kuwanda kwevashandi, kuvandudza basa. kugadzirwa zvakanaka, chengetedza nharaunda yakatenderedza mbavha yakanyarara, uye kuvandudza kunaka kwenyama.
(2) Manual stunner inowanzoshandiswa mudzimba diki dzekuurayira panguva ino, vashandi vanofanirwa kupfeka shangu dzerabha refu uye magirovhosi erabha kuti vadzivise kuvhunduka kwemagetsi vasati vashandisa mudziyo, usati washamisa, maelectrode maviri eiyo stunner anofanirwa kunyudzwa musaline ine musanganiswa we 5% zvakatevedzana kuvandudza magetsi conductivity, inoshamisa voltage: 70-90v, nguva: 1-3s.
(3) Matatu - point automatic inokatyamadza conveyor ndiyo yakanyanyisa kugadzirwa yemagetsi inoshamisa, nguruve mhenyu inopinda muchina wekutakura wemuchina unoshamisa kuburikidza nemunzira yenguruve, inotsigira dumbu renguruve, mahwanda mana akarembera mumhepo kuti 1-2min kuendesa. , kubvisa kushushikana munguruve, kushamisa uropi nemoyo pasi pemamiriro ekuti nguruve haisi kutya, inoshamisa nguva: 1-3s, inoshamisa voltage: 150-300v, inoshamisa ikozvino: 1-3A, inoshamisa frequency: 800hz.
Iyi stun nzira haina mavara eropa uye kuputsika, uye inononoka kuderera kwePH kukosha, inovandudza zvakanyanya kunaka kwenguruve uye hutano hwemhuka panguva imwe chete.
Kuuraya uye Kubuda ropa
(1) Kubuda ropa kwakachinjika: nguruve inotsvedza ichienda kune yakachinjika kubuda ropa kuburikidza nechute, kuuraya nebanga, mushure me1-2 maminetsi ekubuda ropa, 90% yeropa renguruve raiyerera mutangi rekuunganidza ropa, nzira iyi yekuuraya ndeye. inobatsira kuunganidzwa uye kushandiswa kweropa, zvakare inovandudza kugona kuuraya.Iri zvakare musanganiswa wakakwana wematatu - point inoshamisa muchina.
(2) Kurembera ruoko rwekubuda ropa: nguruve yakakatyamadzwa yakasungirirwa kune rimwe remakumbo ayo, nguruve inosimudzwa munjanji yeotomatiki yekubuda ropa mutsara nehoist yenguruve kana mudziyo unosimudza wenguruve kubuda ropa, uye wouraya nguruve nebanga.
(3) Iyo njanji dhizaini yenguruve inongobuda kubuda ropa mutsara haizodzike kupfuura 3400mm kubva pasi pemusangano, iyo huru nzira inopedzwa pamutsetse wekubuda ropa otomatiki: kurembera (kuuraya), kubuda ropa, kugeza chitunha chenguruve, kucheka musoro. , nguva yekubuda ropa inowanzogadzirirwa kuva 5min.
Kupisa uye kubvisa bvudzi
(1) Kupisa nguruve: burutsa nguruve kuburikidza nemubururu wenguruve patafura yekupisa yekugamuchira, zvishoma nezvishoma tsvedza muviri wenguruve mutangi rinopisa, nzira yekupisa ndeyekupisa kwemanyore uye muchina kupisa, tembiricha yemvura inowanzodzorwa pakati pe58- 62 ℃, tembiricha yemvura yakanyanya kukonzeresa nguruve muviri chena, inokanganisa dehair mhedzisiro.
Nguva yekupisa:4-6min.A "skylight" yakagadzirirwa kuburitsa chiutsi chakananga pamusoro petangi rinopisa.
● Yepamusoro yakavharwa yenguruve inopisa mugero: muviri wenguruve uchange uchizviendesa mumugero unopisa uchibva pamutsetse unobuda ropa wenguruve uchidzika nekudzika njanji, uchipisa mutangi yakavharirwa yenguruve yekupisa kwe4-6min, tsvimbo yekumanikidza inofanira kugadzirwa kuti ibate Nguruve iri mubishi rekufambisa nekupisa, dzivirira kuti nguruve isayangarara. Nguruve kana yapisa inobva yangotakurwa ichibuda nenjanji yakakombama, rudzi urwu rwetangi rinopisa rine simba rekuchengetedza kupisa.
● Steam scalding tunnel system: kurembera nguruve mushure mekubuda ropa pamutsara wekubuda ropa uye kupinda mugero rinopisa, nzira iyi yekupisa yakaderedza zvakanyanya kuwanda kwevashandi, yakavandudza kushanda zvakanaka, yakaziva kushandiswa kwemichina kwekupisa kwenguruve, uye panguva. panguva imwechete yakadzivirirwa zvipingamupinyi zvehutachiona hwepakati pakati penguruve, zvichiita kuti nyama ive nehutsanana.Iyi nzira ndiyo yakanyanya kufambira mberi, iyo inonyanya kukosha yenguruve inopisa.
● Horizontal dehairing:iyi nzira yedehair inonyanya kushandisa 100 model dehairing machine,200 model mechanical (hydraulic) dehairing machine, 300 model mechanical (hydraulic) dehairing machine,double shaft hydraulic dehairing machine.Muchina wekubvisa bvudzi unoshandisa rake kubvisa kubva kune nguruve yakasvibiswa. tangi rinopisa uye wobva wazvipinza muchina wekubvisa bvudzi, kukungurutswa kwema roller mahombe uye kukweshwa kwepaddle yakapfava kubvisa bvudzi renguruve, ipapo nguruve inopinda muchina wekuchekesa kana tangi yemvura yakachena yekucheka.
● U type otomatiki dehairing muchina: iyi fomu yemuchina wekubvisa bvudzi inogona kushandisa pamwe chete nepamusoro yakavharidzirwa scalding tunnel kana steam scalding tunnel system, nguruve yakatsva inopinda mumuchina wekubvisa bvudzi kubva pamutsetse wekubuda ropa kuburikidza nemuburusi wenguruve, shandisa paddle yakapfava uye inotenderera nzira yekusundidzira. bvisa nguruve kubva kumagumo emuchina wekubvisa bvudzi kusvika kune imwe mugumo, ipapo nguruve inopinza mudhiri wekutakura kuti ucheke.
Carcass processing
(1) Chitunha chekugadzira chiteshi:kuchekesa chitunha, kuiswa chisimbiso cherectum, kucheka nhengo dzesikarudzi,
chipfuva kuvhura, chena viscera kubvisa, quarantine ye trichinella spiralis, pre red viscera kubvisa, red viscera kubvisa, kupatsanura, quarantine, mashizha kubvisa mafuta, etc.
zvose zvinoitwa pachitunha otomatiki yekugadzirisa mutsara.Rail design yenguruve carcass process line haisi yakaderera kupfuura 2400mm kubva pasi pemusangano.
(2)Chitunha chine bvudzi kana kuti chakavanzwa chinosimudzwa nemuchina wekusimudza chitunha kuenda panjanji yechitunha otomatiki yekutakurisa tambo, Nguruve yakabviswa bvudzi inoda kurimwa nekugezwa; Nguruve yakavanzwa inoda kuchekwa chitunha.
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(4)Bvisa viscera dzvuku, kureva mwoyo, chiropa nemapapu.Turika iyo yakabviswa dzvuku viscera pazvikorekedzo zve red viscera synchronous quarantine conveyor kuti iongororwe.
(5) Kamura chitunha chenguruve nepakati uchishandisa rudzi rwebhandi kana bhiriji rekupatsanura saha pamwe nemusana wenguruve, vertical acceleration machine inofanira kuiswa yakananga pamusoro pebhiriji rudzi rwekupatsanura masaha.
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(7) Bvisa itsvo nemafuta eshizha, itsvo dzakabviswa nemafuta emashizha zvinotakurwa nengoro kuenda kuimba yekugadziridza.
(8) Nguruve chitunha chekucheka, mushure mekucheka, chitunha chinopinda munjanji chikero chemagetsi kuti chiyerwe. Classification uye chisimbiso maererano nemhedzisiro yekuyera.
Synchronized quarantine
(1) Zvitunha zvenguruve, chena viscera uye tsvuku viscera zviri kuendesa kunzvimbo yekuongorora nepasi yakamisikidzwa mhando yekuvharira conveyor yesampling uye kuongororwa.
(2) Zvitunha zvisingafungidzirwe zvakapomerwa zvitunha, kuburikidza nekuchinjisa njanji yezvitunha zvakashurikidzwa, kugariswa kechipiri, Zvitunha zvakasimbiswa zvinopinda mumigwagwa yezvitunha zvakatongerwa njanji, inobvisa zvitunha zvakatongerwa ndokuiisa mungoro yakavharwa, zvino kuendesa kunze kwemusangano wekuuraya. kugadzirisa.
(3) Iyo isina kukodzera chena viscera ichabviswa kubva mutireyi yemuvharidzi wekutakura, oiisa mungoro yakavharwa, obva aburitsa kunze kwemusangano wekuuraya kuti ugadziriswe.
(4) Iyo isina kukodzera dzvuku viscera ichabviswa kubva mutireyi yemuvharidzi wekuvharirwa, oiisa mungoro yakavharwa, obva aburitsa kunze kwemusangano wekuuraya kuti ugadziriswe.
(5)Treyi tsvuku yeviscera uye chena viscera tray pauriri yakagadzikwa synchronous quarantine conveyor inocheneswa otomatiki nekucheneswa nemvura inotonhora-inopisa-inotonhora.
By-chigadzirwa kugadzirisa
(1)Iyo inokodzera chena viscera inopinda muchena viscera yekugadzirisa mukamuri kuburikidza nechena viscera chute, dururira zviri mudumbu nematumbu mumhepo kutumira tank,Zviri mukati medumbu zvichatakurwa kusvika kumamita makumi mashanu kunze kwemusangano wekuuraya kuburikidza nemhepo. pombi yekufambisa ine mhepo yakamanikidzwa. Nguruve tripe ine katatu washing machine yekuwachisa. Kuronga uye kurongedza matumbu akacheneswa uye mudumbu mukuchengetedza mufiriji kana chengetedzo nyowani.
(2)Iyo yakatsvuka viscera inokwanisa kupinda mukamuri dzvuku rekugadziridza kuburikidza neiyo tsvuku viscera chute, chenesa moyo, chiropa nemapapu, wozorongedza nekuzvirongedza mufiriji yekuchengetera kana chengetedzo nyowani.
1.White chitunha kutonhora
(1) Chitunha chenguruve mushure mekucheka uye kugezwa, pinda mukamuri yekutonhora yekutonhora, ichi chikamu chakakosha chenguruve nyama inotonhora yekucheka tekinoroji.
(2)Kuitira kupfupisa chena chitunha kutonhora nguva, Iyo inokurumidza kutonhora tekinoroji yechitunha inogadzirwa chitunha chisati chapinda mukamuri yekutonhora, tembiricha yekamuri yekutonhodza nekukurumidza inogadzirwa se -20 ℃, uye nguva yekukurumidza kutonhora nguva. yakagadzirwa se90 maminetsi.
(3) Kupisa kwekamuri yekutonhora: 0-4 ℃, nguva yekutonhora haipfuuri maawa gumi nematanhatu.
(4) Iyo inotonhorera njanji dhizaini haina kudzika kupfuura 2400mm kubva pakukwirira kwekamuri yekutonhora pasi, njanji spacing: 800mm, pamamita njanji inogona kuturika 3 misoro yenguruve chitunha muimba yekutonhora.
Kucheka uye kurongedza
(1) Chitunha chena mushure mekutonhora chabviswa muchinjanji nemuchina wekuburitsa nyama, shandisa saha yakakamurwa kupatsanura chidimbu chimwe nechimwe chenyama yenguruve muzvikamu 3-4, shandisa mutakuri, kuendesa otomatiki kune zviteshi zvevashandi vekucheka, ipapo nyama inochekwa kuita zvidimbu zvenyama navashandi vanocheka.
(2) Mushure mekurongedza kwevacuum yechikamu chekucheka nyama, isa kune tireyi inotonhora nengoro yenyama uye uisundire kuimba inotonhora (-30 ℃) kana kune yakapedzwa chigadzirwa yekutonhodza imba (0-4 ℃) yekuchengeta. fresh.
(3) Rongedza chigadzirwa chakaoma mubhokisi uye uchengete mufiriji (-18 ℃)
(4) Tembiricha yekudzora yebhoni uye yekucheka imba: 10-15 ℃, tembiricha kutonga kwekamuri yekurongedza: pasi pe10 ℃.
Ndamaka mutsauko pakati pemitsetse miviri yekuuraya neblue. Hazvina mhosva nezvehukuru hwemba yekuurayira nguruve, dhizaini yemutsetse wekuuraya nguruve inoda kutsamira pazvinhu zvakaita sehukuru, marongero uye huwandu hwezuva nezuva hwekuuraya. Kutarisisa kwakadzama kwezvinhu zvakasiyana (kusanganisira mari, nhamba yevashandi, nhanho yekuuraya, yakarongwa vhoriyamu yekuchengetera, nezvimwewo) kutenga michina yekuuraya. Mutsetse wemazuva ano wekuuraya nguruve uri kusimukira zvishoma nezvishoma wakananga kuotomatiki, asi kukwirisa dhigirii reotomatiki kunorevawo kukwira kwemutengo wemari yemidziyo yekuurayira, iyo gare gare mutengo wevashandi uchave wakadzikira. Kukodzera ndiko kwakanyanya, kwete iyo yepamusoro dhigirii yeautomation ndiyo yakanyanya kunaka.
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